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Equipment

Airlocks, bungs and headspace management

Do I need an airlock, and what does it actually do?

In short

An airlock is a small trap, usually of moulded plastic, filled with liquid. Gas pressure inside the vessel pushes the liquid aside and escapes as bubbles; when pressure equalises, the liquid falls back and seals the path.

What it prevents is the entry of oxygen, vinegar flies and airborne organisms. What it does not do is tell you reliably whether fermentation is happening — a leaking bung or a slow ferment both produce a silent airlock.

A bung or grommet is what makes the airlock work. A perfect airlock in a bung that does not seal is decorative.

The types and what to put in them

The S-bend or bubbler airlock is a bent tube with liquid in the bends. It is easy to read — the levels shift visibly with pressure — and easy to clean because it can be flushed through. Its weakness is that a sudden suck-back, caused by a drop in temperature, can pull the liquid into the cider.

The three-piece or cylinder airlock is a cup with an inverted cap floating over a central tube. It is harder to read but easier to dismantle and scrub, and it holds more liquid, which means it dries out less quickly.

What goes in the trap should be something that is neither a contamination risk nor a problem if it is drawn in. Cooled boiled water is the usual choice and is entirely adequate; a weak sulphite solution or a spirit is sometimes used where the vessel will stand a long time, on the argument that it will not itself grow anything. Plain tap water left for months grows a biofilm and evaporates, and an evaporated airlock is an open hole.

Vigorous ferments and blow-off

A cider fermenting hard produces a great deal of gas and a foam of yeast and pulp that climbs the vessel. If that foam reaches the airlock it blocks it, and a blocked airlock in a sealed vessel is a pressure vessel. The standard answer is either to leave enough headspace — a fifth of the vessel is a common allowance — or to fit a blow-off tube: a large-bore hose from the bung into a bucket of water, which passes solids without clogging and still acts as a one-way trap.

The blow-off arrangement is also what a maker uses for the first days of any large or warm batch, switching to an airlock once the vigorous phase is over.

Never seal a fermenting vessel with a solid bung. Glass has burst and plastic vessels have deformed for exactly this reason, and the failure is unpredictable in timing.

Reading and misreading the airlock

After fermentation, the airlock is not enough

An airlock protects a vessel from bulk air exchange, but it does not remove the oxygen already dissolved in the cider, and it does nothing about the headspace above the liquid once fermentation has stopped producing gas. During fermentation the carbon dioxide blanket is continuously renewed and the headspace is protected; the day the ferment ends, that protection ends with it.

From that point the governing practice is topping up: keeping the vessel full so that there is almost no headspace, or displacing what remains with carbon dioxide. Cider that has been left under an airlock with fifteen centimetres of air above it for six months will show oxidation and often volatile acidity whatever the airlock is doing.

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