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Pumps, and what a rough pump does to cider

What kind of pump should be used for cider, and can a pump damage it?

In short

Pumps divide into centrifugal types, which accelerate liquid with a spinning impeller, and positive-displacement types, which trap a volume and move it bodily. The two behave very differently on a liquid that carries dissolved gas, suspended solids and a finished aroma.

The damage a bad transfer does is mostly invisible at the time. Dissolved oxygen picked up during pumping shows itself as oxidation months later; carbon dioxide stripped out of a carbonated cider shows itself as a flat product at the point of sale.

Almost every problem with pumping cider comes from the same three causes: air drawn in on the suction side, excessive shear at the impeller, and a pump that cannot be cleaned properly.

The pump families

The practical division is between the centrifugal pump, which is cheap, high-flow and rough, and everything else. A centrifugal pump is entirely appropriate for moving juice to a settling tank or for circulating cleaning solution around a tank; it is the wrong tool for transferring a finished carbonated cider to a filler.

Pump types in cider work
TypeHow it moves liquidGentlenessSelf-primingCleanability
CentrifugalImpeller accelerates liquid outwardLow — high shear, can strip CO₂ and aerateNo; needs a flooded suctionGood if hygienically designed
Flexible impellerRubber vanes flex past an eccentric camModerate; degrades as the impeller wearsYesModerate; the impeller is a consumable and a residue trap
Lobe or rotary pistonTwo rotating lobes trap and carry volumeGood at low speedYesGood; designed for clean-in-place in dairy work
Progressive cavityA helical rotor in a stator moves sealed cavities alongVery good; handles solids and leesYesModerate; long path, stator is a consumable
PeristalticRollers squeeze a flexible tubeExcellent; liquid touches only the tubeYesExcellent; the tube is the only wetted part
Diaphragm, air-operatedCompressed air flexes diaphragms alternatelyGood, but pulsatingYes; can run dryModerate; many internal surfaces

Shear, cavitation and aeration

Shear is the mechanical working of the liquid as it passes through the pump. High shear breaks up lees particles into fragments too small to settle, which turns a cider that would have fallen bright into one that needs filtration. It also disrupts the colloidal structure of a cider matured on lees, changing mouthfeel.

Cavitation happens when the pressure on the suction side falls low enough for dissolved gas and vapour to come out of solution and form bubbles, which then collapse violently as pressure rises. It damages the pump, it makes a characteristic gravelly noise, and it aerates the cider thoroughly. The usual causes are a suction line that is too long, too narrow or partly blocked, a valve not fully open, or a pump running far faster than it needs to.

Air ingress is the quiet one. A loose fitting, a perished gasket or a hose clip that has relaxed will let air into a suction line without any visible leak, because the pressure there is below atmospheric. The cider picks up oxygen the whole time and nothing looks wrong. Suction-side joints are the ones to check obsessively.

For a carbonated cider there is a further effect: any drop in pressure or increase in turbulence causes dissolved carbon dioxide to break out, foaming the product and losing carbonation. Transfers of carbonated cider are made slowly, under counter-pressure, and with as few restrictions in the line as possible.

Running a transfer well

The pump as a contamination source

A pump has internal cavities, seals and a shaft passage, and everything in it stays wet between uses. A pump that is not stripped, cleaned and sanitised on a schedule becomes the most reliably contaminated object in the building and inoculates every batch that passes through it. If a pump cannot be dismantled or cleaned in place, it does not belong in a product line.

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