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Equipment

Maintenance and the off-season

What needs doing to cider equipment between one harvest and the next?

In short

Very little in a cider house wears out from use. It corrodes, seizes, perishes, dries out, goes mouldy or is chewed, during the long idle period between one season and the next.

The work that prevents that is done at the end of the season, when there is time and the equipment is in front of you, rather than at the start of the next one, when the fruit is already in the yard.

One case runs the opposite way to everything else, and it is the one people get wrong. Timber is damaged by drying out, so the correct storage for a wooden press or vat is the reverse of the correct storage for a pump, a hose or a filter.

What seizes and what perishes

The wooden press and the wooden vat

A staved vessel is watertight because the staves are swollen against each other, not because of any sealant, and a timber press frame carries its load partly through joints whose tightness depends on the same moisture. Let either dry out and the wood shrinks: joints open, hoops go slack and drop, staves check along the grain, and a head that fitted its croze no longer does. Refilling a dried vat with water will swell it back to a workable state in days, and that is a repair of the leak rather than of the underlying damage — a stave that has split does not unsplit.

The traditional practices exist to prevent that state rather than to recover from it. Vats are kept full of water, or of water with a preservative addition, through the idle months. Casks are kept full of cider, or emptied, cleaned, dried enough not to mould, sulphured and bunged tight — the two extremes, because the dangerous condition is a cask that is neither full nor properly dry. Where a cask is stored on a holding solution, the solution and its handling are the supplier’s specification and are not something to improvise.

A press frame is different because it is not meant to hold liquid. What it needs is stable humidity, no direct heat, no sun through a window, and no draught blowing across one face — all of which cause differential drying and warping. Off the floor, under cover, and left alone. The screw and its nut are cleaned of pomace, dried, and lightly protected with a lubricant suitable for food-contact machinery, which is a specified class of product and not whatever grease is on the shelf.

Press cloths, racks and blocks go with the press. Cloths are washed hot, dried completely and stored out of sunlight because ultraviolet degrades polypropylene; racks are scrubbed and dried; hardwood pressing blocks are inspected for splits, because a block that cracks under load is how a press fails suddenly.

Where each thing should be stored, and in what state

Close-season storage
ItemStoredWhy
Wooden vatFull of water or a holding solutionThe staves must stay swollen; a dry vat opens and cannot be closed again
CaskFull of cider, or cleaned, dried, sulphured and bungedThe dangerous state is part-full and damp: acetic bacteria and mould both want it
Timber press frame and screwUnder cover, off the floor, stable humidity, out of sun and draughtDifferential drying warps and splits; the load path depends on tight joints
Press clothsWashed hot, bone dry, out of sunlightDamp cloths mould and taint; ultraviolet embrittles synthetic weaves
Hoses and tubingFlushed, sanitised, drained, hung vertically, ends openCoiled wet tubing holds liquid and grows a population out of sight
PumpsFlushed, stripped where possible, dried, impeller relaxedResidue in seals and a set impeller are the two commonest failures
Hydraulic packRam retracted, oil clean and to level, hoses inspectedExposed rams corrode; contaminated oil kills pumps and valves
Stainless tanksCleaned, dried and closed, or full of water, with the manway seal relaxedEither is fine; a damp closed tank with a compressed gasket is not
pH probeIn the manufacturer’s storage solutionA dry bulb loses response and often does not recover
Filter housings and mediaEmptied, cleaned, dried, media discarded or stored as the supplier directsWet media are a growth medium and then a solid blockage
Gas cylindersSecured upright, valve closed, cap fitted, regulator removedCylinder handling rules apply whether or not the cylinder is in use

Starting again in the new season

Recommissioning is a task in its own right and it starts weeks before the fruit does. Wooden vessels are filled with water and given days to swell and to reveal their leaks, because finding a leak on the day of pressing is finding it too late. Every water-carrying route is run with water before anything else goes near it, which flushes out dust and finds the joints that have relaxed.

Then everything is cleaned and sanitised regardless of the state it was left in, because a season of dust, insects and mice has passed. A tank that was left immaculate in November is not clean in September. This is not distrust of the person who put it away; it is an acknowledgement that a building is not a sealed box.

Instruments are calibrated before the first measurement rather than after the first surprising one, and any instrument that has been standing dry, flat or without its consumables is checked with particular suspicion. Pressure equipment — receivers, relief valves, gauges, kegs and any vessel that will be carbonated — comes due for whatever inspection the manufacturer and the jurisdiction require, and that is arranged in the quiet months rather than in the week before pressing.

The last part is consumables. Whatever was used up last year is replaced before it is needed: gaskets, filter media, hoses that were marginal, cloths that were retired, the cleaning chemicals whose shelf life has passed. Nothing else in the cider house causes as much avoidable delay in a pressing week as a missing gasket.

Prove it before you load it

Equipment that has stood idle is not equipment that is fit for use. A wooden press that has dried for years may have lost strength in a way that is not visible, and press frames and screws are assessed before they are loaded rather than tested by loading them. Hydraulic hoses, gauges and relief valves have finite lives and are replaced on age and condition, not on whether they have failed yet — a gauge that reads wrongly removes the only warning an operator has. Rodent-chewed cable, corroded earth connections and damp electrical enclosures are checked by someone competent before power is applied. Pressure vessels and gas systems come with their own inspection regime and it is not optional.

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