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Pressing

Rack-and-cloth pressing

Building pomace into thin cloth-wrapped layers separated by racks, so that juice has a short path out and the stack can carry the pressure needed to force it.

Also called Cheese pressing, Pack pressing, Building a cheese.

Stage
Pressing
Traditional in
Somerset, Herefordshire, Gloucestershire, Devon and 2 more
What it most changes
Phenolic character up, oxidative character up
Safety
Carries a safety consideration — see below
Safety — read this before doing it

A press cheese under load stores a great deal of energy in a stack that can burst sideways without warning if a layer slumps or a cloth fails. Operators keep clear of the sides of a loaded press, and a hydraulic circuit is depressurised before any part of the stack is disturbed.

What it is

Rack-and-cloth pressing builds the pomace into a stack — the cheese — of thin layers, each wrapped in a square of cloth folded into a parcel and separated from its neighbours by a slatted rack. Pressure is applied to the top of the stack, usually now by a hydraulic ram, and juice escapes sideways out of each layer, runs down the rack faces and off the press bed. It is the dominant press form in traditional West Country, Three Counties and Norman cider making, and it survives in commercial use because it does something a continuous press cannot: it applies very high pressure to a bed that stays permeable, and it does so in a form the operator can watch and adjust.

A rack-and-cloth press in sectionThe stack of cloth-wrapped pomace and wooden racks that a rack-and-cloth press squeezes, and the path the juice takes out.press beamhead pushes downcheese: pomacewrapped in clothwooden rackjuice to the tray
The stack of cloth-wrapped pomace and wooden racks that a rack-and-cloth press squeezes, and the path the juice takes out.
Described in full
The frame
Two uprights carry a beam at the top. A moving head, driven hydraulically or by screw, pushes down from the beam onto the stack below.
The cheese
A layer of milled pomace folded inside a square of open-weave cloth. The cloth holds the pomace in a slab and lets juice out through every face, which is what makes the stack self-supporting under load.
The racks
Slatted wooden or plastic frames between each cheese. They keep the layers apart, spread the load evenly, and give the escaping juice channels to run along instead of forcing it sideways through neighbouring pomace.
Why the stack is built in layers
Juice has to travel only the half-thickness of one cheese to reach a free surface. A single deep mass of pomace of the same volume would seal itself and yield far less.
The juice path
Juice runs down the faces of each cheese, along the racks, down the outside of the stack and onto the tray, which is set with a fall towards a spout at one corner.
The tray
A shallow bed with a raised lip that catches everything and delivers it to one point. From the spout the juice goes to a vat, and from the first minute it is exposed to air, which is where enzymatic browning starts.
What is left behind
The pressed cake still holds a fifth or more of its weight as liquid. Pressure alone will not recover it, which is why yield is a design problem rather than a matter of squeezing harder.

Why it is used

How it works

What it changes

The direction this step pushes the finished drink in, dimension by dimension. A direction, not a measurement: how far it moves depends on the juice, the temperature and how the step is carried out.

Effect on each sensory dimension. Hover or focus a dimension name for what that dimension means on CiderHQ.
DimensionDirectionWhy
Phenolic characterRaisesThe high pressures a racked stack can carry recover the later press fractions, which carry proportionally more phenolic material than the free-run juice.
Oxidative characterRaisesA built cheese exposes a very large surface of pomace to air throughout the build and the run, so polyphenol oxidase acts on the juice as it emerges.
BodyRaisesPressed hard, the run carries more colloidal and phenolic material into the juice, which reads on the palate as weight.

The chemistry and the organisms

What is actually being changed, and by what. Each entry says what that compound or organism does in cider generally; this page is one place it does it.

Compounds involved

Where it is traditional

The places this step belongs to as a matter of practice. It is not a claim of exclusivity — a method can be traditional in one region and perfectly ordinary in another.

What it is done with

What can go wrong

Faults that begin at this step, or that this step makes more likely. Each one is set out with its causes and whether it can be put right.

Styles it produces

Categories in which this step is characteristic or required. Some name it in their definition; for others it is simply how they have always been made.

More on rack-and-cloth pressing

The physics of pressing is a drainage problem before it is a force problem. Juice leaving pomace has to travel through the pomace, and wet apple pulp is a poor conduit: raise the pressure on a bulk mass and the outer layer consolidates into something close to a seal, after which additional force does nothing except deform the mass. The rack-and-cloth stack solves this geometrically. By dividing the pomace into layers a few centimetres thick and putting an open drainage face on each one, it makes the escape path short and keeps it open under load. That is why a cheese can accept pressures that would simply extrude a bulk bed, and why the technique long outlived the screw presses it was first built for.

The cloth is not incidental. Straw was the original layer material in English practice, and reed in some districts — the pomace was built up in a lattice of straw whose stems both retained the pulp and formed drainage channels, and the whole assembly was trimmed square with a knife. Horsehair cloths replaced straw where they could be afforded, and woven synthetics replaced hair. Each change altered the balance between retention and flow: a tight modern cloth gives a cleaner juice and a slower run, an open weave the reverse. Worlidge’s 1676 account of English press practice describes a recognisable version of the same problem being solved with the materials then to hand.

What the operator actually does is manage the rate. Pressure is brought up in steps, and between steps the press is left alone while the run falls from a stream to a trickle. Each consolidation makes the bed less permeable, so the next increment has to be given time to work through it. Hurrying this is the commonest error, and it costs yield twice over: the surface seals, and the compacted layers cannot then be opened by further force. It also matters what fraction is being collected. The free run and the first pressure fraction are sweeter and cleaner; the hard-pressed final fraction carries more phenolic material, more potassium and more fine solids, and some makers keep it separate and blend it back deliberately rather than letting it into the main lot by default.

The characteristic drawback is exposure. Building a cheese means holding a large area of milled pomace open to the air for as long as the build takes, and then running juice down open rack faces into an open trough. In traditional practice this was accepted and even used — the juice browns, quinones polymerise and drop out with some of the harshest phenolic material, and the resulting cider is softer than the fruit suggests. In a press house working for aromatic single-varietal juice it is a straightforward loss, which is why that work has largely moved to bladder presses that can be closed and gassed. The other standing risk is biological: a warm press floor with pomace on it, juice in the trough and fruit waiting outside is exactly the environment acetic acid bacteria and vinegar flies need, and press-house hygiene is the difference between a clean run and one that is already forming ethyl acetate before it reaches a vat.

Related processes

Steps that sit alongside this one, replace it, or depend on it having been done.

What people ask next

Questions readers ask about the things this page mentions. Each one goes to the section that answers it rather than to a page written to receive the question.

Where to go next

Sources

What this page rests on. Where a source is marked as registered rather than read, CiderHQ is recording that the body is authoritative on the subject without claiming to have worked through the document itself. See our evidence policy for what each state means.