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Fault

Unwanted refermentation

Fermentation restarting in a sealed container, generating carbon dioxide that was not planned for and pressure that a bottle may not withstand.

Also called bottle refermentation, secondary fermentation in package.

Safety — read this before handling the batch

This is the fault most likely to injure someone. A glass bottle in which fermentation restarts can burst without warning, and the injuries people receive are to eyes and hands from flying glass. Warning signs are a bottle that hisses far more than expected, a crown cap that has domed upward, a plastic control bottle gone hard, fresh sediment or a haze in bottles that were clear, or any bottle from a batch that has already burst. Handle a suspect batch as follows: chill the bottles first, because cold reduces both the yeast activity and the pressure; do not shake, carry, or invert them; move them in a closed crate rather than by the neck; and vent them one at a time behind a barrier such as a closed cupboard door or a heavy cloth, wearing eye protection, with the bottle pointed away from you and from anyone else. Never store a suspect batch in a warm room, an airing cupboard, a conservatory, or a car. If a batch cannot be handled safely, the safest course is to chill it thoroughly and dispose of the bottles unopened, wrapped and in a rigid container. Nothing on this page should be read as a reason to add sugar, juice or yeast to a sealed bottle in any circumstances.

Severity
Safety — there is a real hazard here
Where it starts
Packaging, Blending, Storage, Stabilisation
Can it be fixed?
Yes, if caught in time
When you notice it
Packaging, Storage
Signs
6 recorded

What it is

Unwanted refermentation is a fermentation that resumes after the cider has been packaged. It requires two things present together: fermentable sugar, and a viable organism able to use it. Deliberate bottle conditioning is the same process under control, with a known sugar addition and a bottle rated for the pressure it will produce. Unwanted refermentation is that process with an unknown sugar level and often an unsuitable container, and it is the principal genuine safety hazard in home cidermaking.

What you notice

Grouped by sense, because that is how the fault presents itself rather than how it works.

To hear

  • Bottles that hiss sharply or foam over when opened, when they were meant to be still

To look at

  • A haze developing in bottles that were clear at packaging
  • Fresh sediment appearing in the bottom of a bottle over weeks
  • Crown caps domed upward, or a plastic bottle gone rock hardA plastic bottle filled from the same batch is the single most useful early-warning device a home producer has.

In the mouth

  • A prickle on the tongue in a cider bottled still

On the palate

  • The cider tasting drier than it did at bottling

When it appears. In the container, days to months after filling, and almost always after a warm spell. A batch bottled in a cold cellar in February can be unremarkable until the first warm week of the year.

What is known about detecting it

The two conditions required are fermentable sugar and a viable yeast population, so the diagnostic question is which of the two was assumed absent. Back-sweetening without stabilisation supplies the first; a keeved or nutrient-limited cider supplies the second while looking finished.

Peter Mitchell / Cider and Perry Academy, Andrew Lea

What it is mistaken for, and how to tell

One observation per rival, chosen because it separates them rather than because it describes either. Several of these are not faults at all — a style feature, a normal outcome, or the fruit behaving as it does.

What is actually happening

The chemistry or microbiology behind it. Understanding the mechanism is what makes the prevention make sense rather than being a list of rules.

The chemistry is straightforward and that is precisely the problem. Yeast converts each unit of fermentable sugar into roughly equal molar quantities of ethanol and carbon dioxide. In an open vessel the gas leaves; in a sealed bottle it dissolves until the liquid is saturated at that temperature, and thereafter it builds pressure in the headspace. Because a bottle has fixed volume, there is no mechanism by which the process stops short of the sugar running out or the bottle failing.

The organism need not be Saccharomyces cerevisiae. Brettanomyces and Dekkera species ferment sugars that ordinary yeast leaves and work slowly enough to be missed at bottling. Zygosaccharomyces bailii is notoriously resistant to preservatives and osmotic stress. Saccharomycodes ludwigii tolerates sulphite well. Lactic acid bacteria and Zymomonas mobilis also produce gas from residual sugar.

Sugar can be present without the maker realising. A ferment that stalled near dryness may retain more than a hydrometer suggests, particularly where unfermentable sorbitol in perry or residual pentoses distort the reading. Back-sweetening obviously adds sugar. So does topping up with juice, adding fruit, or blending in a batch that was not fully dry.

Temperature governs everything. A cider that sits quietly through a cold winter can restart in spring, and bottles moved from a cool store into a warm kitchen or a car boot in summer can go from stable to bursting. Pressure also rises directly with temperature for a given dissolved gas content, so warming a bottle raises the pressure twice over.

How it happens

Causes, with the stage each originates at and how often it is the explanation.
CauseStageHow often
Bottling before fermentation was genuinely completeAlmost always diagnosed by a hydrometer that was not consulted often enough.Packagingcommon
Back-sweetening without stabilising the ciderBlendingcommon
A stuck fermentation restarting when the weather warmedStoragecommon
Bottles stored somewhere warmStoragecommon
Sulphite-tolerant or preservative-tolerant spoilage yeasts surviving the stabilisation usedStabilisationoccasional
Sorbate used without sulphite, or filtration that was not fine enough to remove yeastStabilisationoccasional

Can it be put right?

Most cider faults cannot be reversed. Where that is the answer it is given plainly — an honest 'this batch is what it is' is more useful than a procedure that will not work.

Corrective options and how well each actually works.
OptionEffectivenessWhat it involves
Return the cider to a vessel and let it finish fermentingReliableThe proper fix. Decant the bottles into an open-topped or airlocked vessel, let the fermentation complete, confirm stability by gravity, and only then rebottle. Nothing about this step should happen in a sealed container.
Move the bottles somewhere cold immediatelyPartialThe first action for a batch already in glass. Cold slows or stops the yeast and reduces the pressure at a given gas content. It buys time; it does not make the bottles safe.
Vent the bottles carefully to release pressurePartialChill first, do not shake, and follow the handling described in the safety note. Venting reduces pressure but does not remove the sugar or the yeast, so pressure returns.
Leave them and hope the sugar runs out firstUnlikely to workWhether it does depends on how much sugar there was, which is exactly what is unknown. This is a gamble with glass.
Add more preservative to the sealed bottlesNot possibleIt cannot be done, and attempting to open, dose and reseal pressurised bottles is more dangerous than the original problem.
On dosages

CiderHQ gives no additive dosage figures. An addition is a food-safety decision that depends on legal limits, on the juice in front of you and on what you are protecting against, and the right figure comes from your supplier’s or regulator’s own guidance rather than from a general reference.

Preventing it

More on this

Unwanted refermentation is the one cider fault that can hurt somebody, and it deserves to be understood as a mechanical problem rather than a flavour one. A sealed glass bottle is a pressure vessel with no relief path, and yeast will keep producing gas until the sugar is exhausted regardless of what the container can take.

The reason it catches people out is that the two ingredients are both easy to have without knowing. Sugar can remain in a cider that reads dry, particularly in perry where sorbitol confuses the hydrometer, and viable organisms survive treatments that were believed to have removed them. Neither is visible at bottling.

The plastic bottle trick is worth adopting universally. One plastic bottle filled from the same batch, capped and stored alongside the glass, gives a direct reading of what is happening inside the sealed bottles: soft means nothing is happening, firm means gas is being produced, rock hard means the glass bottles are under pressure that needs dealing with. It costs nothing and it converts an invisible risk into an observable one.

The distinction from bottle conditioning is entirely one of control. A conditioned cider has a measured sugar addition, a known starting gravity, a bottle rated for the pressure and a maker who calculated it. Everything that makes bottle conditioning a fine technique is absent when fermentation restarts by accident.

The compounds involved

The organisms involved

Where in the process it arises

Faults it is confused with

These present similarly. What separates them is set out on each page.

Where this comes up in a guide

The link lands on the step where the fault arises rather than at the top of the pathway, because that is where the decision that causes it is taken.

What people ask next

Questions readers ask about the things this page mentions. Each one goes to the section that answers it rather than to a page written to receive the question.

Where to go next

Sources

What this page rests on. Where a source is marked as registered rather than read, CiderHQ is recording that the body is authoritative on the subject without claiming to have worked through the document itself. See our evidence policy for what each state means.