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Pressing

Bladder pressing

Pressing by inflating a flexible membrane inside a drum so that the pomace is squeezed outwards against a drainage screen at low, evenly distributed pressure.

Also called Pneumatic press, Membrane press, Airbag press.

Stage
Pressing
Traditional in
No single tradition — used wherever it suits
What it most changes
Oxidative character down, astringency down
Safety
None recorded

What it is

A pneumatic press is a horizontal cylinder containing a rubber or polymer membrane along one wall or down the axis. Pomace is loaded into the drum, the membrane is inflated with compressed air, and the pomace is pressed outward — or inward, in axial designs — against perforated drainage channels or a slotted screen that run juice to a tray beneath. Between inflations the drum rotates to break up the compacted cake and redistribute the pomace. The design came into cider from winemaking, where it displaced older basket and horizontal-screw machines for much the same reasons, and it is now common wherever juice character rather than throughput is the priority.

What separates one press from anotherFive press types positioned on the trade that actually distinguishes them: the faster a press works, the more air the juice meets on the way out.Air the juice meets →fastslowRack and clothBasketHydraulicBladderBeltPositions, not measurementsThroughput claims for presses come frommanufacturers and CiderHQ has verified none.What is defensible is the ordering: the pressesthat move fastest expose the most juice to air.
Five press types positioned on the trade that actually distinguishes them: the faster a press works, the more air the juice meets on the way out.
Described in full
Shape
A two-axis plot. The horizontal axis runs from little air contact on the left to a great deal on the right; the vertical axis runs from slow at the bottom to fast at the top. Five presses are plotted as marks: circles for batch presses, a circle in a different fill for the closed bladder press, and a diamond for the continuous belt press.
Rack and cloth
Low on both axes. The pomace is built into cloth-wrapped layers by hand and pressed slowly; the cheese is a largely sealed stack, so the juice inside meets little air. It gives clean juice and it is the slowest thing in the building.
Basket and hydraulic
Both batch methods, both slow, both with the pomace surface exposed while pressure is applied. The hydraulic press is the faster of the two because the pressure is applied mechanically rather than by a screw.
Bladder
The lowest air contact of all, because the press is a closed vessel and can be flushed or filled without the juice seeing much oxygen at all. Faster than the batch presses and slower than a belt.
Belt
The fastest and the most exposed. Pomace runs continuously between two moving belts through a series of rollers, in the open, in a thin layer with a large surface area. That is the trade: the juice is out quickly and it has met a great deal of air on the way.
Why there are no numbers
Throughput and yield figures for presses circulate widely and come almost entirely from manufacturers. CiderHQ has verified none of them and does not reproduce them. What can be defended without a number is the ordering, and the ordering is the useful part: the trade between speed and oxidation is the decision a maker is actually taking.

Why it is used

How it works

What it changes

The direction this step pushes the finished drink in, dimension by dimension. A direction, not a measurement: how far it moves depends on the juice, the temperature and how the step is carried out.

Effect on each sensory dimension. Hover or focus a dimension name for what that dimension means on CiderHQ.
DimensionDirectionWhy
Oxidative characterLowersA closed or inert-gassed drum starves polyphenol oxidase of the oxygen it needs to convert phenolic substrates into the quinones that polymerise into brown pigments.
Fruit characterPreservesLow shear and limited oxygen exposure leave the volatile esters and aldehydes of the fresh fruit largely intact rather than losing them to oxidation and heat of working.
AstringencyLowersGentle distributed pressure drains cells rather than rupturing skin and cortical tissue, so much of the polymerised procyanidin load stays bound in the cake.
FreshnessRaisesJuice that has not browned retains its pale colour and unoxidised aroma compounds, which read on the palate as a brighter, more immediate fruit expression.

The chemistry and the organisms

What is actually being changed, and by what. Each entry says what that compound or organism does in cider generally; this page is one place it does it.

Compounds involved

What it is done with

What can go wrong

Faults that begin at this step, or that this step makes more likely. Each one is set out with its causes and whether it can be put right.

Styles it produces

Categories in which this step is characteristic or required. Some name it in their definition; for others it is simply how they have always been made.

More on bladder pressing

The argument for a pneumatic press is not yield and it is not speed. It is that pressure applied gently, evenly and repeatedly extracts free juice while leaving the tissue that carries harsh phenolics and pectin comparatively intact. Juice off a well-run membrane cycle is typically paler, lower in suspended solids and lower in extracted phenolics than the same fruit through a hard pack-press cycle, and it settles more readily. For an aromatic dessert or sharp cultivar pressed as a single varietal, that is the whole point: the volatile esters and fresh fruit character that define such a juice are easily buried under oxidative colour and extracted tannin.

Closed-chamber operation is the second reason, and it is the one that changes chemistry rather than texture. Milled apple is a suspension of substrate and enzyme in contact with air, and enzymatic browning starts immediately; an open press stack has no defence against it. A drum that can be closed, and in some installations purged with carbon dioxide or nitrogen, keeps dissolved oxygen low from crush to tank. Whether that is desirable is a genuine divide in practice: much German Apfelwein and modern aromatic cider work protects juice throughout, while a good deal of English and Normandy farmhouse tradition lets juice brown deliberately, on the reasoning that phenolics oxidised and dropped before fermentation cannot cause haze or harshness later.

What the practitioner decides is the cycle programme — how many inflations, to what pressure, how long each is held, and how many rotations between them. A long sequence of low-pressure inflations with frequent cake breaking will recover most of what a harder cycle would, but takes considerably longer per load; a short, firm cycle turns the machine round faster and starts to bring the phenolic and solids profile back towards pack-press juice. Run badly, the failure modes are a cake that has consolidated into a sealed layer and stopped draining, or a membrane damaged by stalks, stones or over-inflation, which takes the press out of service in the middle of a harvest.

Related processes

Steps that sit alongside this one, replace it, or depend on it having been done.

What people ask next

Questions readers ask about the things this page mentions. Each one goes to the section that answers it rather than to a page written to receive the question.

Where to go next

Sources

What this page rests on. Where a source is marked as registered rather than read, CiderHQ is recording that the body is authoritative on the subject without claiming to have worked through the document itself. See our evidence policy for what each state means.